Thanks to both of you for the input! I'm familiar with some of carguy's previous work so thats a good tip Enzo. Senna, I'm not familiar with your suggestion so I'll dig into that as well. I think this problem is not totally uncommon but I'm resisting as much as possible the idea of a replacement (ouch!). They say creativity can be the mother of invention so I'm sorting my options. Frankly, the boards are not that complicted since there is not componentry, its really just a complex bus, but the business of PCB's is a whole new world for me including the terminology. It seems many companies will do prototypes and one ups but you have to be able to produce gerbers using specialized free download CAD software. (which frankly, I hate!!!!) Anyway, I'm pursuing options and will try and post updates, heck, maybe even a solution.